4×4 Projects From Our
Specialist 4WD Team.

OUR RECENT 4×4 PROJECTS

 

Projects, paintwork, servicing, modifications and repairs carried out by our team on your 4x4s, SUVs, pickup trucks & other off-road vehicles.

LAND ROVER OWNER INTERNATIONAL

 

Head technician Archie has spent the last 10 months restoring this G4 Edition Discovery 2. Land Rover produced just eight Borrego Yellow G4 Edition Discovery 2s, so this was a rare find and a great opportunity for Archie to showcase his years of experience working with Land Rovers. The restoration and rebuild project was featured in Land Rover Owner International magazine.

“Archie and Jason set out to achieve a showroom-fresh finish with the project and they’ve certainly achieved that.”

“Setting up an independent Land Rover Business from scratch and equipping it’s brand-new workshop would keep most people fully occupied, but not Archie Buchannan…I asked a few friends in the Land Rover scene if they of any interesting vehicles that might make a good project; and one of them told me that he knew of a Discovery 2 on a farm in Winchester.

Land Rover produced just eight Borrego Yellow G4 Edition Discovery 2, so you can understand Archie’s excitement at finding one of them.”

“If we’re going to do it, we’re going to do it right.”

Everything on the suspension is brand-new right down to the brake caliper cradles and sliders. Top and bottom ball joints are brand-new, both diffs have been overhauled and brand-new compressor lines used because we were building the chassis from the ground up. The axle castings are original, but the innards have all been checked in detail and fully overhauled.

The Disco 2 had covered only 141,000 miles in its life, which for a Td5 is about middle age. Even so, Archie completely stripped down the engine and five-speed R380 gearbox before rebuilding both; he was taking nothing for granted.”

“Archie and Jason built a brand-new galvanised rolling chassis and fitted a mountain of new parts before putting the body back on. We then ran the rebuilt engine up to temperature to check everything was spot on. The entire braking system as overhauled with new lines and flexi hoses.

Archie then decided to put the Disco 2 through a full geometry check to make sure that everything was to factory spec because the whole front suspension had been rebuilt with new steering bars, drag link and ball joints and everything had been re-bushed.”

Feature & Photo credit: Land Rover Owner International

Project 4×4

 

From classic 4WD vehicle restorations to modern 4×4 modifications – our technicians love a project!

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  • Auto Gearbox Mega Flush

    This Discovery 3 was booked in for a full service including a gearbox mega flush. What is a Mega Flush? A mega flush is an industry standard service that completely ‘flushes” out old transmission fluid in the internal gearbox,  removing built up contaminants, and replaces with new, clean transmission fluid with fresh detergents. Why carry…

  • Alton Classic Car Show 2021

    There was one vehicle that really stood out at this weekends Alton Classic Car Show – our very own Dodge Ram 2500 Heavy Duty Mega Cab. Sponsored by our sister company AJ Land Rover our team spent the day answering questions about one of the most popular vehicles at the event – people were lining…

  • Discovery Air Suspension Fault

    The Discovery 4 utilises the modern airbag suspension system. EAS (Electronic Air Suspension) allows the user to control the air springs by inflating and deflating according to the terrain and conditions. This Disco was booked in with an air suspension problem. Our technicians found that the fault code indicated an issue on the offside rear height…

  • EGR Replacement

    This Range Rover booked in for oil cooler and oil cooler gaskets replacement, EGR replacement and oil and filter change. What is an EGR valve? The EGR system (Exhaust Gas Recirculation) in engines is used to help regulate vehicle emissions.  EGR recirculates a fraction of the exhaust gases back to the engine cylinders and lowers…

  • Land Rover Chassis Replacement

    As part of a rebuild project on this Land Rover G4 TD5 we replaced the chassis with a new galvanised frame.  The original chassis for the Discovery 2 has a weakness to rot near the rear fuel tank and rear axle mounts. Being the load-bearing framework to mount the tyres, axle assemblies, gear box, steering…

4×4 Upgrades, modifications, servicing and repair.

If you need more power, speed, torque, a suspension upgrade or axel reinforcement contact the Alton 4×4 team today. Our technicians have the skills, knowledge and equipment to carry out upgrades, modifications, restorations, repairs and full servicing for your vehicle.
Call us on 01420 259015

CONTACT US

Alton 4×4

Unit 5B Blacknest Industrial Estate,
Blacknest, Alton, GU34 4PX

01420 259015

info@alton4x4.com
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